Hi. Appears that there are a lot of different experiences with Toyota Sienna. I have a 2000 with 202K Miles. I have never had a sludge problem, none at all. Between 100K and 200K there was a fair amount of maintenance but engine and transmission are still running well. Engine now uses about 1qt of oil every 1,000 miles. Have not done compression or leakdown test so not sure the diagnosis for the oil consumption. During life replaced timing belt (once), struts, rear shocks, oxygen sensors, steering rack, engine mounts, fuel injectors, consumables, of course (brake pads, rotors, tires, etc.). Some of the oxygen sensor and fuel injector replacements billed to me were from a dishonest mechanic's shop in Dobbs Ferry, NY. I knew too little at the time to realize I was being totally ripped off. Young owner later died in a motorcycle accident, but I get off track. In summary, no engine or transmission issues for 200K and no sludge; never heard from it in my engine. Driven Toyotas since 1976. I would say the complexity and repair frequency has increased since the earlier models; especially in the vans which are simply less reliable, more complicated, and have more issues. Maybe the weight is part of the issue. The 1st generation Siennas were built on a stretched Camray frame I believe.
Signing off, RV.
Signing off, RV.