Pretty common, really. There are four motors (left and right temperature blend door (on XLE), output door and recirc/fresh door). Either the gear assembly has stripped, or the sensor ckt isn't tracking the motion properly and keeps telling it to move when it shouldn't. You can play with your dash controls to figure out which one has the problem.
Search for HVAC or AC or Heat problems and you should find multiple threads on it, along with the diagrams & pictures I've posted to show their locations.
Search for HVAC or AC or Heat problems and you should find multiple threads on it, along with the diagrams & pictures I've posted to show their locations.